DISCOVERY II OPERATIONS SIMULATION

"Investments in Systems and Managing Change"

Learning Points:

What is it?

The simulation demonstrates three different types of manufacturing systems, MRP, JIT and Cellular. Each period of simulation, lasting approximately 15 minutes, is set up as one of these systems. Participants are given functional roles within an organisation's operation and are challenged to meet customer demand for product, by actually piecing together plastic bricks. Between each period observations and comparisons are drawn out by the participants led by the facilitator.

Why do it?

As a business grows it becomes necessary to review and invest in the systems and methods used by managers to manage. The impact of implementing new systems on employees in operations is almost always underestimated. In order to capture the potential financial gains from making such investments managers should understand the concepts of the new system and the likely difficulties that will be encountered in it's introduction.

How is it done?

The simulation software is configured to run the different operational models one period at a time. The functional roles the participants undertake depend on the actual type of system being demonstrated at the time. The computer display screen guides the process and applies customer demand to the group. Using keypads the participants interact with the system as they would a full-scale installation. The captured data is dynamically analysed to show progress during each period and provides information for further analysis and learning discussions between periods.

Logistics

Item     ABT Supply
Participant numbers: Between 12 and 40  
Software required: Licenced ABT DiscoveryII module Yes
Equipment needed: Set of Participator keypads and receiver
Yes
  Set of plastic bricks Yes
  PC  
  PC projector  
  Power supply  
Facilities: Enough space for all participants to see a centrally projected screen  
  Plan for participants to be moved into groups  
Facilitator: Familiarity with software and concepts Yes
Technical assistance For large groups Yes

 

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